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A Sustainable Guide: Choosing the right packaging: Cans, Plastics, or Cartons?

Writer's picture: EverduranceEverdurance

In a world where consumer choices carry significant environmental weight, choosing sustainable packaging has become a critical step toward reducing waste and carbon emissions. Yet, not all packaging is created equal. Aluminium cans, plastic bottles, and cartons each have their pros and cons concerning sustainability, recyclability, and CO₂ emissions. By examining their environmental impact, we can better understand how our everyday choices affect the planet.



Aluminium Cans

A Recyclable Powerhouse

Aluminium cans are widely regarded as one of the more sustainable packaging choices due to their high recyclability. Approximately 75% of all aluminium ever produced is still in use today. Each recycled can conserves up to 95% of the energy required to produce a new one, significantly reducing CO₂ emissions in the process​.


Aluminium Cans

Carbon Emissions

An aluminium can produces around 1.5 kg of CO₂ per kilogram when newly created, but this drops drastically when the can is recycled​

Recyclability and Environmental Impact

Aluminium cans boast a recycling rate of over 70% globally, with some countries reaching upwards of 90%​

Challenges

Mining and refining aluminium are energy-intensive, and the carbon footprint of a can will vary based on the energy source (renewable or non-renewable) used in production​

In countries with established recycling systems, aluminium cans are often the most eco-friendly option, especially as they can be recycled indefinitely without losing quality.



Plastic Bottles

Lightweight but with Lingering Impact

PET plastic bottles are commonly used for beverages due to their durability and lightweight, which make them efficient for transportation. However, their environmental impact largely depends on local recycling systems and public awareness about proper disposal.

Plastic Bottles

Carbon Emissions

Manufacturing a PET plastic bottle produces around 2.5 kg of CO₂ per kilogram, making it higher than aluminium when it’s single-use but still relatively low compared to glass​

Recyclability and Environmental Impact

While PET is technically recyclable, the recycling infrastructure and rates vary significantly by region. Mismanaged plastic waste contributes heavily to pollution in oceans and natural habitats, taking up to 450 years to decompose if not recycled

Solutions and Challenges

The introduction of rPET (recycled PET) offers a more sustainable choice, as using rPET can reduce CO₂ emissions by up to 30% compared to virgin PET. However, consumer demand and regulatory pressure are crucial for increasing rPET usage​

PET plastic can be a low-impact choice in areas with strong recycling systems, but single-use plastic continues to be a primary driver of global waste. Shifting toward rPET could help offset these impacts, but progress depends on investments in recycling infrastructure.


Carton Packaging

Renewable but Complex to Recycle

Cartons, often made from paper, plastic, and sometimes aluminium layers, are highly efficient for transporting beverages due to their light weight and low emissions. They are often chosen for non-carbonated drinks like juices and milk because they are compact and made largely from renewable sources.

Carton Packaging

Carbon Emissions

Cartons generally produce less CO₂ during transport due to their lightweight nature. However, the multi-layered structure poses challenges for recycling, and recycling rates are lower than for aluminium​​

Recyclability and Environmental Impact

Made from renewable resources, cartons can be a more eco-friendly choice. However, only about 26% of cartons in the UK are recycled, largely due to limited recycling facilities​

Solutions and Challenges

As the UK and other regions invest in better carton recycling facilities, the environmental footprint of cartons could improve significantly. Current trends indicate a growing demand for recycling-friendly carton designs, like those with plant-based caps

For areas with carton recycling, this can be a low-impact option due to the use of renewable materials and low transport emissions. Nonetheless, accessibility to recycling facilities is a key determinant in its eco-friendliness.


Key insights for sustainable choices

When choosing packaging, it’s clear that the best option depends on local recycling infrastructure, individual preference, and the environmental goals of each region.

  • In the UK, the recycling rates for aluminium are among the highest, making cans a reliable sustainable option for those looking to reduce their carbon footprint.

  • Cartons hold promise but are dependent on improving local recycling facilities, as only a small percentage are currently processed.

  • Plastic bottles, while widely used, require responsible disposal, and their environmental impact can be mitigated by choosing recycled PET.


Taking Action with Sustainable Choices

The choices we make as consumers directly impact the environment. From understanding CO₂ emissions to choosing packaging that aligns with regional recycling facilities, we all have a role in supporting a circular economy. Businesses can also take the lead by opting for sustainable packaging and investing in awareness campaigns to educate their customers.

By prioritizing eco-friendly options, we encourage the growth of sustainable infrastructure and contribute to a greener future.


Learn More

For those interested in exploring the environmental impact of different packaging types further, the following resources offer comprehensive research and data:

  1. Carbon TrustCarbon Trust. (2021). "Carbon Footprint of Packaging." www.carbontrust.com

  2. International Aluminium InstituteInternational Aluminium Institute. (2021). "Aluminium and the Circular Economy." www.international-aluminium.org

  3. Food Packaging ForumFood Packaging Forum. (2021). "Life Cycle Assessment of Beverage Packaging." foodpackagingforum.org

  4. UK Research and Innovation (UKRI)UKRI. (2021). "National Circular Economy Research Programme." www.ukri.org

  5. Environmental Protection Agency (EPA)EPA. (2020). "Plastic Pollution and Its Impact."www.epa.gov

  6. ProCartonProCarton. (2020). "The Carbon Footprint of Carton Packaging."www.procarton.com



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